Advance Products & Systems (APS), a leading manufacturer of corrosion prevention solutions for industries such as water, oil, gas, and chemicals, has significantly upgraded its manufacturing capabilities by replacing its outdated manual plate rolling machinery with a cutting-edge EVO four-roll plate rolling machine. This transition has resolved long-standing production bottlenecks, boosted efficiency, and enhanced precision, addressing critical concerns related to production speed and consistency.
Streamlining Production with Automated Plate Rolling Technology
Before the upgrade, APS struggled with an old four-roll plate rolling machine, which was difficult to maintain and required manual adjustments for each roll. This aging machine could produce the company’s wall sleeves, but the process was slow, labor-intensive, and prone to variability in the final product. APS required tight tolerances of 1/16 inch for their wall sleeves to ensure proper functionality in the pipeline industry. The challenge was to maintain those tolerances consistently, which was difficult with the manual machine.
Enter the EVO plate rolling machine: a high-tech solution that automates the plate rolling process. Featuring a touchscreen interface, built-in cameras, and a measuring arm, the EVO machine automatically measures and adjusts the rolled radius in real-time. It checks the part during the forming process, ensuring that the radius matches the programmed specifications. If any discrepancies are detected, the system makes automatic corrections based on the plate’s hardness and other factors. This advanced “closed-loop” system ensures that every rolled part meets the desired specifications, significantly improving the accuracy and consistency of APS’s products.
Precision, Efficiency, and Reduced Lead Times
The new automated system has significantly improved APS’s production process. The EVO machine’s ability to adjust pressure and maintain precise tolerances means that the company can now produce parts with a consistency that was previously impossible. Previously, there was a considerable challenge in maintaining the tight tolerances necessary for pipeline applications, but with the new machine, APS has achieved highly accurate results with every job.
The automation has also drastically reduced lead times for APS’s custom-made products. What once took four to six weeks to produce can now be completed in just two to three weeks. This efficiency not only helps APS stay competitive but also provides their customers with quicker turnarounds, which is especially critical in industries where time is of the essence.
Automation Leads to a Smarter, More Efficient Shop Floor
Since the installation of the EVO machine, APS has seen a marked improvement in both production flow and operational efficiency.
Advance Products & Systems (APS), a leading manufacturer of corrosion prevention solutions for industries such as water, oil, gas, and chemicals, has significantly upgraded its manufacturing capabilities by replacing its outdated manual plate rolling machinery with a cutting-edge EVO four-roll plate rolling machine. This transition has resolved long-standing production bottlenecks, boosted efficiency, and enhanced precision, addressing critical concerns related to production speed and consistency.
Streamlining Production with Automated Plate Rolling Technology
Before the upgrade, APS struggled with an old four-roll plate rolling machine, which was difficult to maintain and required manual adjustments for each roll. This aging machine could produce the company’s wall sleeves, but the process was slow, labor-intensive, and prone to variability in the final product. APS required tight tolerances of 1/16 inch for their wall sleeves to ensure proper functionality in the pipeline industry. The challenge was to maintain those tolerances consistently, which was difficult with the manual machine.
Enter the EVO plate rolling machine: a high-tech solution that automates the plate rolling process. Featuring a touchscreen interface, built-in cameras, and a measuring arm, the EVO machine automatically measures and adjusts the rolled radius in real-time. It checks the part during the forming process, ensuring that the radius matches the programmed specifications. If any discrepancies are detected, the system makes automatic corrections based on the plate’s hardness and other factors. This advanced “closed-loop” system ensures that every rolled part meets the desired specifications, significantly improving the accuracy and consistency of APS’s products.
Precision, Efficiency, and Reduced Lead Times
The new automated system has significantly improved APS’s production process. The EVO machine’s ability to adjust pressure and maintain precise tolerances means that the company can now produce parts with a consistency that was previously impossible. Previously, there was a considerable challenge in maintaining the tight tolerances necessary for pipeline applications, but with the new machine, APS has achieved highly accurate results with every job.
The automation has also drastically reduced lead times for APS’s custom-made products. What once took four to six weeks to produce can now be completed in just two to three weeks. This efficiency not only helps APS stay competitive but also provides their customers with quicker turnarounds, which is especially critical in industries where time is of the essence.
Automation Leads to a Smarter, More Efficient Shop Floor
Since the installation of the EVO machine, APS has seen a marked improvement in both production flow and operational efficiency. The new machine has minimized human error, reduced manual intervention, and allowed the company to meet the growing demands for fast, high-quality products. Moreover, the company’s automation team, which had previously designed custom machinery to improve other processes, played an integral role in ensuring the smooth implementation of this new technology. This upgrade marks a significant milestone in APS’s journey toward fully automating its shop floor. Moving from equipment that required extensive manual operation to a fully automated system has not only enhanced productivity but also given the team valuable insights into the power of automation. The result is faster, more accurate production with the added benefit of reduced lead times.
Preparing for the Future of Metal Fabrication
APS’s transition to an automated plate rolling system highlights a broader trend in the manufacturing industry, where automation is becoming increasingly vital to improving efficiency, precision, and competitiveness. As the company continues to explore new ways to automate its operations, the EVO plate rolling machine serves as a crucial step in maintaining high standards while meeting the demands of a fast-paced market.
By embracing automation, APS has gained a critical edge in the market, improving both its manufacturing processes and customer satisfaction.
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