Coal Ash Remediation and Repurposing at JH Campbell Plant

Ashcor USA Inc., in collaboration with Michigan-based Consumers Energy, has announced a major initiative to repurpose coal ash from the J.H. Campbell Generating Complex, which is set to retire by May 2025. The project involves removing and transforming millions of tons of coal ash, accumulated over 60 years, into a sustainable material for concrete manufacturing. This is a key part of Consumers Energy’s Clean Energy Plan aimed at transitioning away from coal while addressing long-standing environmental responsibilities.

Sustainable Cement Replacement with RAM Technology

Using Ashcor’s patented Reclaimed Ash Management (RAM) technology, the coal ash from the Campbell plant will be converted into a high-grade cement replacement material. This repurposing initiative contributes to reducing global CO2 emissions, as cement production is responsible for roughly 8% of global emissions. The repurposed coal ash can substitute up to 30% of traditional, carbon-intensive Portland cement, offering a greener alternative for concrete manufacturing and construction projects.

Operational Timeline and Long-Term Impact

Ashcor plans to complete the construction of the RAM facility by January 2027, with an expected operational life of around 20 years. The new facility will process both bottom ash and fly ash, producing a material that meets technical specifications for use in the construction industry. The project marks Ashcor’s first entry into coal ash harvesting in the United States and is designed to cater to the growing demand for sustainable materials in the Great Lakes region.

Ashcor’s U.S. Expansion and Growth Strategy

This project is a pivotal part of Ashcor’s strategy to expand its footprint in the U.S. market. With proven expertise and innovative technologies, Ashcor aims to replicate its success in Canada, providing high-quality, reclaimed materials to utility companies and the construction sector. The company is committed to delivering sustainable solutions that align with the growing demand for environmentally friendly alternatives across multiple industries.