Robotic Sorting Plant Boosts Construction Waste Recycling at RGS Nordic

RGS Nordic’s Robotic Sorting Plant Transforms Construction Waste Recycling

RGS Nordic has revolutionized its construction waste recycling by launching a robotic sorting plant in Copenhagen. The facility uses AI-powered ZenRobotics® and Terex® Recycling Systems technologies to improve material recovery rates. This advanced plant processes up to one-third of Denmark’s construction waste annually, maximizing recycling and reducing landfill use.

The plant features a fully automated line with no manual sorting, starting with a TSD-280 3D screening trommel handling 45 tons per hour. It separates oversize materials and avoids pre-shredding. A ballistic screen classifies materials by dimension. Meanwhile, magnets extract ferrous metals. Consistent feed to the robotic line ensures high throughput and efficiency.

AI-Powered Robots Drive Precise Sorting and Circular Economy Goals

At the core of the system are four Zen Robotics 4.1 Heavy Picker robots that identify and sort up to ten recyclable fractions per pass. These robots handle various sizes, from small objects to 1.2 meters, and weigh up to 40 kg. Their AI continuously improves sorting accuracy, adapting to customer needs and market trends.

The plant’s remote control system monitors operations in real time, providing data insights that optimize performance. Automation enhances worker safety by reducing direct contact with waste. RGS Nordic aims to serve customers by converting challenging mixed waste into high-quality recyclable materials that producers can reuse.

SuperMetalPrice Commentary:

RGS Nordic’s robotic sorting plant sets a new standard for construction waste recycling in Europe. This integration of AI-driven robotics with mechanical sorting demonstrates the power of automation in boosting recycling rates and operational safety. As circular economy principles gain traction globally, facilities like this prove essential for sustainable materials management. The project highlights the growing importance of smart recycling technologies in reducing landfill dependence and meeting climate goals.