Hybar Commissions Advanced Rebar Rolling Mill in Arkansas

Hybar’s Rebar Mill Starts Production, 22 Months After Groundbreaking

Hybar LLC has officially entered the steel market with the commissioning of its state-of-the-art rebar rolling mill in Osceola, Arkansas. The company, led by CEO Dave Stickler, began production just 22 months after breaking ground at its 1,300-acre greenfield site. The milestone marks a major step in Hybar’s mission to create the most sustainable steel rebar minimill in the world.

The newly operational rolling mill is just the first of several components being brought online. In the coming weeks, Hybar plans to commission a 105-ton electric arc furnace (EAF), a continuous caster, and a solar and battery storage system. The EAF will recycle up to 700,000 tons of ferrous scrap annually to produce 630,000 tons of rebar.

In addition to its technical achievements, Hybar aims to redefine the environmental standards of steelmaking. Its solar and battery storage facility—built by Arizona-based Depcom Power Inc.—will power operations with 100% renewable energy when conditions allow. Hybar says this will make it the only steelmaker in North America capable of fully renewable production during peak solar hours.

Strategic Infrastructure to Boost Green Steel Ambitions

Hybar’s infrastructure investments support a highly integrated, low-emissions steel supply chain. The company will use river barges, rail, and trucks to ship its rebar and receive scrap. With access to the Mississippi, Tennessee, Ohio, and Arkansas Rivers, Hybar is well-positioned to serve both regional and national markets efficiently.

Germany-based SMS Group GmbH supplied Hybar with the EAF, rolling mill, continuous caster, and water treatment system. Meanwhile, Primetals Technologies USA LLC handled the site’s complex electrical infrastructure. This includes a new substation and power distribution network to support high-energy processes.

Hybar’s $1 billion investment also funded the development of a private river port and renewable energy hub. CFO Ari Levy credited the company’s success to strategic partnerships, especially with construction manager Lexicon Inc., based in Arkansas. The entire buildout came in on budget—despite its aggressive timeline and ambitious scope.

SuperMetalPrice Commentary:

Hybar’s successful commissioning of its rebar mill sends a clear message: sustainable steel production is not only possible—it’s scalable. By integrating electric arc furnace technology with on-site solar and battery storage, Hybar offers a blueprint for decarbonizing long steel production. As global demand for low-carbon materials grows, projects like this will set the benchmark for new investments in ferrous metals. This facility could catalyze more green infrastructure in traditionally carbon-heavy sectors.