New Technology Enhances Manufacturing Capacity for Clean Power Generation

Hyliion Holdings Corp., a leading developer of clean electricity production technologies, has installed the M Line metal 3D printer from Colibrium Additive to support the production of its innovative KARNO generator. The Austin-based company, which focuses on developing power solutions that can run on multiple fuel sources, is the first in the United States to integrate this advanced additive manufacturing system.

The M Line system, designed for direct metal laser sintering (DMLS), will significantly enhance Hyliion’s manufacturing capabilities by enabling the production of complex, high-performance components for the KARNO generator. These parts feature intricate geometries that are difficult to achieve with traditional manufacturing methods. With the new system, Hyliion expects to produce two to four times more parts per machine, improving scalability and reducing production time.

“We are proud to support Hyliion with our M Line technology,” said Chris Schuppe, CTO of Colibrium Additive. “The modular design of the M Line system optimizes manufacturing by separating the laser processing and material handling systems. This innovation streamlines operations and accelerates production, which is crucial for scaling the KARNO generator.”

The KARNO generator is engineered to efficiently convert over 20 different fuel types into electricity, making it a versatile solution for sustainable power generation. Hyliion’s focus is on advancing this technology to meet growing demand, with plans to integrate the KARNO into its Hypertruck powertrain platform, aiming for a next-generation, fuel-agnostic semi-truck solution.

“The M Line systems are a pivotal advancement in Hyliion’s journey to scale manufacturing,” said Thomas Healy, Founder and CEO of Hyliion. “This state-of-the-art technology will allow us to meet the growing demand for our KARNO generators in 2025 and beyond.”